Shop our woodworking routers. Share on facebook Facebook. Share on twitter Twitter. Share on linkedin LinkedIn. Includes template for half-blind, rabbeted half-blind and sliding dovetails Includes template for through dovetails and box joints Includes template for miniature through and half-blind dovetails, and miniature box joints Template alignment lines and router bit depth gauges allow for quick, easy set-up; Router bit depth gauges allow user to quickly and accurately set the depth without taking measurements Included with jig: templates, two lock nuts, wrench, and instruction manual.
Machined aluminum template provides superior cutting accuracy and long term durability. See Details. To reduce the risk of injury, turn unit off and disconnect it from power source before installing and removing accessories, before adjusting or when making repairs. An accidental start-up can cause injury. To remove the motor unit from the base unit:.
Lay the power unit on its side on a bench with the collet pointing AWAY from you. Place one wrench on the flats of the chuck with the opposite end of the wrench resting on the bench to your left Fig.
Place the other wrench on the collet and tighten counter-clockwise. Tighten firmly. To remove the bit, reverse the procedure. Avoid possible damage to the collet. Never tighten the collet without a bit.
Open the clamp A Fig. Align the lower pin of the power unit B Fig. Rotate the power unit clockwise into the base until the upper guide pins are set in the groove of the base. Hold the base E and turn the power unit F Fig. Set the tool on a flat surface. Turn the power unit F Fig. Close the clamp A Fig. Rotate the depth adjusting ring B Fig.
Tip the router so that the bit is clear of the work surface. Applications using a template guide require the bit to be centered in the guide. This, in turn, requires the center hole in the sub-base to be in line with the collet of the motor unit. Your model has an adjustable sub-base that has been aligned at the factory. The fixed-base router comes with the large hole. Loosen the sub-base mounting screws C Fig. B Fig. Allow the sub-base to center itself on the collet nut. Close the clamp.
Tighten the sub-base mounting screws C Fig. Support the motor clamp D Fig. Insert the motor unit into the base with the switch positioned at the front of the left handle. Align the four pins A Fig. Seat the motor in the base and tighten the motor clamp screw. Remove the clamp screw A Fig. Insert the hex wrench A Fig.
Tap lightly to release and remove the locking plate. Slide the motor out of the base. Reattach the clamp screw, lock washer, flat washer, locking plate and clamp locking nut to the base and tighten lightly.
Loosen the depth rod locking knob A Fig. Normally the deepest desired cut is set with the depth rod resting on the shortest turret stop A Fig. The other two fixed stops B Fig. You can adjust the three stops C Fig. Release the plunge mechanism by pulling the locking lever B Fig. Lower the plunge mechanism until the router bit touches the work surface. Release the lever and push it to the right to lock the mechanism in this position.
Tighten the depth-rod locking knob. Position the depth indicator C Fig. Loosen depth-rod locking knob A Fig 9. Raise the indicator until it aligns with the graduation representing the desired depth of plunge. The example in Fig. Turn the lower travel-limiting nut A Fig. While holding the lower nut, turn the upper nut B until it "jams" against the lower nut A Fig. Jam the travel-limiting nuts together to prevent movement caused by vibration which could prevent full bit retraction.
Set the travel limiting nuts so that bit can be retracted into the base of the router, clear of the workpiece. DO NOT attempt to increase the plunge travel by readjusting the stop nut. You can adjust the plunge-locking mechanism to reposition the lever in the locked position , or to compensate for wear. While holding the lever in the upright position, remove the retaining screw A Fig.
Continue to hold the lever through the remaining steps. Move the lever to the desired locked position and tighten the adjustment screw. Remove the hex wrench and replace the retaining screw. Loosen the clamp screw A Fig. Insert the motor unit into the base aligning the lower pin B with the groove in the base. Rotate the motor unit into the base clockwise until the motor switch A Fig. Connect the motor unit cord to the outlet in handle C Fig. Continue rotating the motor unit into the base until upper guide pins set rigidly into base.
Tighten the clamp screw firmly. Hold the base E and turn the motor unit F Fig. Set the router on a flat surface. Turn the motor unit F Fig. Tighten the clamp screw A Fig. Tip the router so that the bit is clear of the wood surface. Before connecting tool to power source, check to see that the switch is in the "OFF" position. Also, check the power circuit to see that it is the same as that shown on specification plate of the tool.
Before starting the tool, clear the work area of all foreign objects. Also keep firm grip on tool to resist starting torque. To start the tool, move the rocker switch B Fig.
To stop the tool, move the rocker switch to the "OFF" or "O" position. Also keep a firm grip on the tool to resist starting torque. Check to see that the motor unit power cord D Fig. The starting and stopping of the motor is then controlled by pressing and releasing the trigger switch E Fig.
To allow the tool to run without continually pressing the trigger, press the trigger E into the handle and engage the switch locking button F on the side of the handle.
While holding the button in, slowly release the trigger. To stop the tool, squeeze the trigger into the handle and release. In low and medium speed operation, the speed control prevents the motor speed from decreasing. If you expect to hear a speed change and continue to load the motor, you could damage the motor by overheating. This router is equipped with a variable speed control A Fig. Adjust the speed by turning the speed control knob A , labeled 1 through 4, with 1 being the slowest speed and 4 being the highest.
Always be sure the work is rigidly clamped or otherwise secured before making a cut. Since the cutter rotates clockwise when viewing router from top , move the router from left to right as you stand facing the work. When working on the inside of a template, move the router in a clockwise direction. When working on the outside of a template, move the router in a counterclockwise direction.
For assistance with your tool, visit our website at www. Everyday eyeglasses are NOT safety glasses. Periodically blowing dust and chips out of the motor housing using clean, dry compressed air is a suggested maintenance procedure.
When cleaning, use only mild soap and a damp cloth on plastic parts. Many household cleaners contain chemicals which could seriously damage plastic.
Also, do not use gasoline, turpentine, lacquer or paint thinner, dry cleaning fluids or similar products which may seriously damage plastic parts. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.
Should your tool fail to start, check to make sure the prongs on the cord plug are making good contact in the outlet. Also, check for blown fuses or open circuit breakers in the line. This tool has been lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions. No further lubrication is necessary. At approximately hours of use, take or send your tool to your nearest Porter-Cable Factory Service center or Porter-Cable Authorized Warranty Service Center to be thoroughly cleaned and inspected.
Have worn parts replaced and lubricated with fresh lubricant. Have new brushes installed, and test the tool for performance. Any loss of power before the above maintenance check may indicate the need for immediate servicing of your tool. If proper operating voltage is present, return your tool to the service station for immediate service.
Use only identical replacement parts. For a parts list or to order parts, visit our service website at www. Or, you can call our Customer Care Center at For information about PorterCable, its factory service centers or authorized warranty service centers, visit our website at www.
All repairs made by our service centers are fully guaranteed against defective material and workmanship.
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